The Welding Codex

Episode 24 Filler Metal Control

Wed, 23 Dec 2020 16:37:16 -0400

Episode 24 A focused and somewhat rambling conversation on filler material control. How important it is to keep filler material under control in welding operations in the field and also in the shop.

Teaching Welding During the Pandemic

Wed, 23 Sep 2020 21:16:55 -0300

Episode 23 of the Welding Codex is Garry A Pace PE-CWI talking about his day job and teaching welding during the Covid Pandemic and lock-down. Building a high school welding program and curriculum from US military manuals and courses. Also what he thinks is important material for welding students to cover when they can't get into the welding shop. Construction Math, Tape Measure Math, Welding Symbols, Tools and Blue Print Reading.

Welding Codex Episode 22 - AWS D1.1 Annexes A through J

Thu, 17 Sep 2020 14:29:25 -0300

Episode 22 the Welding Codex - the slog through AWS D1.1 is finally over as our heroes throw the magic ring into the volcano. In this episode we cover Annexes A through J in AWS D1.1 Structural Welding Code Steel.

Peter Kinney PE/CWI takes the lead on this deep dive into Annexes A through J in AWS D1.1 Structural Welding Code Steel

Welding Codex Episode 21 Clause 10 Part D - Performance Qualfication

Sun, 30 Aug 2020 15:10:49 -0300

Episode 21 the Welding Codex the slog through AWS D1.1 continues as we keep moving through AWS D1.1 with Peter Kinney PE/CWI covering some good information on Tubular Structures T, K and Y type joints etc. Welding Engineers Garry Pace and Peter Kinney will cover Clause 10 of AWS D1.1 -2020 Part D, Structural Welding Code–Steel. This episode covers Part D Welder Performance Qualification.

Welding Codex Episode 20 Clause 10 Part C - WPS

Sun, 30 Aug 2020 12:41:19 -0300

Episode 20 the Welding Codex we keep grinding through AWS D1.1 with Peter Kinney PE/CWI covering some good information on Tubular Structures T, K and Y type joints etc. Welding Engineers Garry Pace and Peter Kinney will cover Clause 10 of AWS D1.1 -2020 Part C, Structural Welding Code–Steel. This episode covers Part C WPS qualification of Tubular Structures.

Welding Codex Episode 19 - Clause 10 Tubular Structures

Mon, 03 Aug 2020 23:57:19 -0300

Episode 19 the Welding Codex we get Peter Kinney PE/CWI back with some good information on Tubular Structures T, K and Y type joints etc. Welding Engineers Garry Pace and Peter Kinney will cover Clause 9 of AWS D1.1, Structural Welding Code–Steel. Clause 9 covers Tubular joints Peter Kinney will be updating us on the changes between 2015 and 2020 versions of the code. This is the first of many on this clause in the welding code.

Welding Codex Episode 18 - Clause 8 Strengthening and Repair of Existing Structures

Sat, 27 Jun 2020 14:03:44 -0300

Episode 18 of the Welding Codex covers AWS D1.1 Structural Welding Code - Steel. Clause 8 Strengthening and Repair of Existing Structures - in this episode we have Welding Engineer Gary Martin sitting in for Peter Kinney. Gary Martin and Garry A Pace work their way through Clause 8 Strengthening and Repair of Existing Structures.

Welding Codex Episode 17 - Clause 7 Stud Welding

Sat, 27 Jun 2020 12:58:01 -0300

Episode 17 of the Welding Codex covers AWS D1.1 Structural Welding Code - Steel. Clause 7 - Stud welding - in this episode we have Welding Engineer Gary Martin sitting in for Peter Kinney. Gary Martin and Garry A Pace work their way through Clause 7. This episode covers everything you ever wanted to know about stud welding and how it functions within the confines of AWS D1.1.

Welding Codex Episode 16 - Clause 6 Inspection - Part 3

Wed, 24 Jun 2020 15:24:20 -0300

Episode 16 of the Welding Codex welding engineers and CWIs Peter Kinney and Garry Pace continue the deep dive into AWS D1.1 Structural Welding Code - Steel. Clause 6 - Inspection this is the third and final episode covering Clause 6 - Inspection. This episode covers Clause 6 Part F Ultrasonic Testing (UT) of Groove Welds, Part G Other Examination Methods and the tables at the end of the chapter.

The views, thoughts, and opinions expressed in the welding codex by Peter Kinney are his personal opinions and do not reflect the official policy or positions of the American Welding Society or the AWS D1.1 Structural Steel Committee. Any content provided by our hosts in this podcast are of their opinion and are not intended to malign any religion, ethnic group, club, organization, company, individual or anyone or anything. The opinions are just the hosts opinions on how AWS D1.1 functions.

Welding Codex Episode 15 - Clause 6 Inspection - Part 2

Sun, 21 Jun 2020 19:05:18 -0300

Episode 15 of the Welding Codex welding engineers and CWIs Peter Kinney and Garry Pace continue the deep dive into AWS D1.1 Structural Welding Code - Steel. Clause 6 - Inspection this is the second episode on Inspection. This episode covers Clause 6 Part Part C Acceptance Criteria.

Note - The views, thoughts, and opinions expressed in the welding codex by Peter Kinney are his personal opinions and do not reflect the official policy or positions of the American Welding Socieity or the AWS D1.1 Structural Steel Committee. Any content provided by our hosts in this podcast are of their opinion and are not intended to malign any religion, ethnic group, club, organization, company, individual or anyone or anything. The opinions are just the hosts opinions on how AWS D1.1 functions.

Welding Codex Episode 14 - Clause 6 Inspection - Part 1

Mon, 08 Jun 2020 14:13:28 -0300

Episode 14 of the Welding Codex welding engineers and CWIs Peter Kinney and Garry Pace continue the deep dive into AWS D1.1 Structural Welding Code - Steel. Clause 6 - Inspection is a very detailed chapter with a lot of material so it has to be broken up into a few episodes. This episode covers Clause 6 Part A General Requirements, Part B Contractor Responsibilities and we start in on Part C Acceptance Criteria. Clause 6 Inspection is a cornerstone of the AWS D1.1 code, and as such it has a lot of material to cover so it will take us a few episodes to cover the material.

Welding Codex Episode 13 - Conversation with Elaine Thomas - Metallurgist

Sun, 07 Jun 2020 15:51:14 -0300

Episode 13 of the Welding Codex is a conversation with Metallurgist Elaine Thomas - Elaine has 4+ decades of experience as a metallurgist. Elaine is a heavy hitter in the realm of casting metallurgy as well as heat treatment of heavy sections of castings and duplex stainless steels. Elaine and Garry A Pace bounce around on a number of different subjects in this episode. Thanks for listening.

Welding Codex Episode 12 - Clause 5 Fabrication - Part 3

Thu, 28 May 2020 17:37:51 -0300

Episode 12 of the Welding Codex welding engineers and CWIs Peter Kinney and Garry Pace continue the conversation about AWS D1.1, Structural Welding Code–Steel. Clause 5 Fabrication is a pretty good sized chapter so it has to be broken up into a few episodes.This episode is the third and final episode covering Clause 5 - This episode covers Control of Distortion and Shrinkage, Tolerance of Joint Dimensions, Dimensional Tolerance of Welded Structural Members, Weld Profiles, Repairs, Weld Cleaning and Arc strikes as well as the tables at the end of the clause.

Welding Codex Episode 11 - Clause 5 Fabrication - Part 2

Fri, 22 May 2020 17:53:16 -0300

Episode 11 of the Welding Codex welding engineers and CWIs Peter Kinney and Garry Pace continue the conversation about AWS D1.1, Structural Welding Code–Steel. Clause 5 Fabrication is a pretty good sized chapter so it has to be broken up into a few episodes. This episode covers Clause 5 Fabrication Stress-Relief Heat Treatment, Backing, Minimum Fillet Weld Sizes, Preparation of Base Metal, Tack Welds and Construction Aid Welds and. Anyhow thanks for joining us.

Welding Codex Episode 10 - Clause 5 Fabrication

Sun, 17 May 2020 23:39:33 -0300

In Episode 10 of the welding codex welding engineers and CWIs Peter Kinney and Garry Pace continue the conversation about AWS D1.1, Structural Welding Code–Steel. This episode covers Clause 5 Fabrication - As this clause is pretty long we will be covering Base Metal, Welding Consumables, Electrode Requirements, preheat and Interpass Temperatures, as well as Heat Input Control for Quenched and Tempered Steels. Thanks for joining us.

Welding Codex Episode 9 - Qualification - CVN Testing

Fri, 01 May 2020 19:49:42 -0300

In Episode 9 of the Welding Codex Welding Engineers/CWIs Peter Kinney and Garry A Pace continue their rehashing conversation into the center of AWS D1.1, Structural Welding Code–Steel. This episode is the fourth part of the conversation covering Clause 4 Qualification.

As previously stated the conversation on Clause 4 Qualification (2015) was too long for one episode so we had to break it up into bite sized pieces. This episode covers Clause 4 Part D - CVN Testing - which will cover impact testing requirements and CVN testing. Thanks for joining us.

Welding Codex Episode 8 - Qualification - Performance Qualification

Sat, 18 Apr 2020 10:43:55 -0300

In Episode 8 of the Welding Codex Welding Engineers/CWIs Peter Kinney and Garry A Pace continue their long arduous journey into depths of AWS D1.1, Structural Welding Code–Steel. This episode is the third part of the conversation covering Clause 4 Qualification.

As previously stated the conversation on Clause 4 Qualification (2015) was too long for one episode so we had to break it up into bite sized pieces. This episode covers Clause 4 Part C Performance Qualification - which means we are going to talk about qualification of welders, which is a completely different subject than qualification of welding procedures. Thanks for joining us.

Welding Codex Episode 7 - Qualification - Part B Welding Procedure Specifications

Thu, 09 Apr 2020 23:26:41 -0300

In Episode 7 of the Welding Codex Welding Engineers/CWIs Peter Kinney and Garry A Pace continue their long arduous journey into depths of AWS D1.1, Structural Welding Code–Steel. In this episode Pete and Garry cover Part B Welding Procedure Specification (WPS) Qualification - Including material that covers essential variables, writing WPS-PQRs and the tables at the end of Clause 4 as well as how to use them.

Note Pete and Garry bounce back and forth between code editions 2015 and 2020 during the course of this episode.

Welding Codex Episode 6 - Qualification - Part A General Requirements

Thu, 09 Apr 2020 21:23:47 -0300

In Episode 6 of the Welding Codex - Our two heroes continue their trek toward the volcano so they can rid the world of the evil magic ring - Sorry wrong epic story - In this episode welding engineers Peter Kinney PE/CWI and Garry A Pace PE/CWI continue on their long painful slog through AWS D1.1. In this episode Pete and Garry start talking about the clause covering qualification which includes welding procedures and personnel qualifications. Pete and Garry bounce back and forth between code editions 2015 and 2020 during the course of this episode.

2015 Clause 4 -Qualification - Part A General Requirements

Welding Codex Episode 5 - Conversation with Jeffrey Jones CWI

Sat, 04 Apr 2020 15:10:04 -0300

In Episode 5 of the Welding Codex Garry Pace PE/CWI has a conversation with Jeffrey Jones CWI - welding subject matter expert and welding instructor. Garry and Jeffrey have a wide ranging conversation that covers philosophy welder training, the importance of stick welding and the always discussed CWI exam and some study strategies for passing the exam.

Welding Codex Episode 4 - Prequalified WPS - Continued

Sun, 29 Mar 2020 13:56:10 -0300

In Episode 4 of the Welding Codex - welding engineers Peter Kinney PE/CWI and Garry A Pace PE/CWI continue on their long painful slog and never ending journey through AWS D1.1. In this episode Pete and Garry Continue on with their discussion of prequalified welding procedures and AWS D1.1. Pete and Garry bounce back and forth between code editions 2015 and 2020 during the course of their discussion.

Welding Codex Episode 3 - Prequalified WPS

Sun, 29 Mar 2020 13:50:07 -0300

In Episode 3 of the Welding Codex welding engineers Peter Kinney PE/CWI and Garry A Pace PE/CWI continue on their journey through AWS D1.1 with a visit to the clauses that contain prequalified welding procedures. Pete and Garry bounce back and forth between code editions 2015 and 2020 during the course of their discussion.

Welding Codex Episode 2 - Intro to D1.1

Sun, 29 Mar 2020 13:38:43 -0300

In this episode welding engineers Peter Kinney PE/CWI and Garry A Pace PE/CWI start a deep dive into AWS D1.1: Structural Welding Code. in this episode we cover the following clauses of AWS D1.1.

1. General Requirements
2. Normative References
3. Terms and Definitions
4. Design of Welded Connections

Welding Codex Episode 1 - Just Weld It

Sun, 29 Mar 2020 13:29:17 -0300

In the first episode of The Welding Codex - Our hosts welding engineers - Garry A Pace PE/CWI and Joel Christy discuss the term "Just Weld It" and how that simple term has an impact on how welding engineers approach a project and how they find the information they need to "Just Weld It".